Principles of Twin Shell Blender:
- The twin shell blender operates on the principle of diffusive blending, utilizing the tumbling motion to mix materials.
Construction of Twin Shell Blender:
- Vessel: Two cylindrical sections joined at an angle to form a V-shape.
- Drive System: Includes a motor and gearbox for rotation.
- Support Frame: Holds the vessel securely.
- Loading and Unloading Ports: For adding and removing materials.
- Optional Intensifier Bars: To enhance mixing of difficult-to-blend materials.
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Working:
- Materials are loaded into the V-shaped vessel.
- The vessel rotates, causing materials to tumble and cascade within the two arms of the V.
- The repetitive movement leads to thorough blending of the materials.
- After achieving the desired blend, the contents are discharged.
Uses:
- Pharmaceuticals: Blending powders and granules.
- Food Industry: Mixing dry ingredients.
- Chemical Industry: Blending fine chemicals and powdered materials.
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Merits:
- Efficient for free-flowing and dry materials.
- Simple and effective design.
- Gentle mixing action, preserving particle size and shape.
- Easy to clean and maintain.
Demerits:
- Inefficient for cohesive or sticky materials.
- Limited to batch processing.
- Not suitable for large-scale production due to volume constraints.
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