- Equipment for the Manufacture of Pellets involves specialized machinery for producing uniform drug-loaded spheres. It includes mixers, extruders, and spheronizers essential for granulation, shaping, and rounding processes.
- Equipment for the Manufacture of Pellets ensures efficiency, quality, and scalability in pharmaceutical pellet production, meeting dosage uniformity and controlled-release requirements.
- The choice of equipment depends on the pelletization method used. Key machines include:
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Mixer/Granulator:
- Prepares the wet mass or powder mixture.
- Examples: High-shear mixers, planetary mixers.
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Extruder:
- Converts the wet mass into cylindrical extrudates.
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Types:
- Axial Extruder: Extrudate is forced through a die using a screw mechanism.
- Radial Extruder: Extrudate exits radially from a rotating die.
- Basket Extruder: Produces highly uniform extrudates.
-
Spheronizer:
- Rounds the extrudates into spherical pellets.
- Consists of a rotating friction plate and walls to promote rounding through centrifugal and frictional forces.
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Fluidized Bed Processor:
- Used for layering, drying, or coating pellets.
- Works by suspending pellets in a stream of air and applying coating materials.
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Coating Pan:
- Used for applying drug or polymer coatings onto pellets.
- Features spray guns and a rotating pan.
-
Cryopelletizer:
- For cryopelletization, where liquid formulations are dropped into a freezing medium like liquid nitrogen.
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