Particle Size and Shape

  • Particle size and shape are critical physical parameters in pre-formulation studies that significantly influence the behavior and performance of pharmaceutical dosage forms.
  • Particle size and shape determine the surface area, flowability, dissolution rate, and bioavailability of a drug, making them critical factors in pre-formulation and product design.

Particle Size:

  • Definition:

    • Refers to the diameter or dimension of individual drug particles.
  • Importance:

    • Dissolution Rate: Smaller particles have a larger surface area, enhancing dissolution and absorption.
    • Uniformity: Ensures consistent dosing in tablet or capsule formulations.
    • Flow Properties: Poorly sized particles may lead to aggregation and poor flow, impacting manufacturing efficiency.
    • Bioavailability: Influences drug absorption, especially for poorly soluble drugs.
  • Example:

    • Micronization reduces particle size to improve the solubility of drugs like griseofulvin and fenofibrate.

Particle Shape:

  • Definition:

    • Describes the geometric form of particles (e.g., spherical, irregular, needle-shaped).
  • Importance:

    • Flow Properties: Spherical particles flow better than irregular ones.
    • Packing Density: Impacts compression characteristics during tablet manufacturing.
    • Dissolution Rate: Shape can influence the effective surface area exposed to the solvent.

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