Climbing Film Evaporator

Principle of Climbing Film Evaporator:

  • Utilizes the principle of forming a thin film of liquid that climbs up the walls of a heated tube, enhancing evaporation due to increased surface area and reduced film thickness.

Construction of Climbing Film Evaporator:

  1. Vertical Tubes: Long, vertical tubes where the liquid forms a climbing film.
  2. Steam Jacket: Surrounds the tubes, providing the heat necessary for evaporation.
  3. Feed Inlet: Introduces the liquid at the bottom of the tubes.
  4. Vapor Outlet: For removing the evaporated vapor at the top.
  5. Concentrate Outlet: For removing the concentrated liquid.
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Climbing Film Evaporator

Working:

  • The liquid is introduced at the bottom of the vertical tubes.
  • As the liquid heats, vapor bubbles form, causing the liquid to rise and form a thin film on the tube walls.
  • The film climbs up the tube due to the vaporโ€™s upward force, evaporating along the way.
  • Vapor is removed at the top, and the concentrated liquid exits through a separate outlet.
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Uses:

  • Concentration of heat-sensitive liquids in the food, pharmaceutical, and chemical industries.
  • Evaporation of solvents from solutions in the production of extracts and concentrates.

Merits:

  • Efficient heat transfers due to the thin film and large surface area.
  • Suitable for heat-sensitive materials due to short residence time.
  • High evaporation rates.
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Demerits:

  • Complex design and operation.
  • Requires precise control of feed rates and temperatures.
  • High initial investment.

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